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Testing
and Analysis
Terms
ANOVA
ANOVA stands for analysis of variance, a method by which the source of
variability is identified. This method is widely used in industry to help
identify the source of potential problems in the production process and
identify whether variation in measured output values is due to variability
between various manufacturing processes, or within them. By varying the factors
in a predetermined pattern and analyzing the output, one can use statistical
techniques to make an accurate assessment as to the cause of variation in a
manufacturing process.
Competing failure modes
A model whereby items that fail due to more than one failure mode can be
represented as a series reliability system with each block representing a
failure mode. The failure modes are considered to be "competing" amongst
each other to see which one will cause the item to fail.
Contour plot
A graphical representation of the possible solutions to the likelihood ratio
equation. This is employed to determine confidence bounds as well as comparisons
between two different data sets.
Degradation analysis
Analysis involving the measurement and extrapolation of degradation or
performance data that can be directly related to the presumed failure of the
product in question. Degradation analysis allows the user to extrapolate to an
assumed failure time based on the measurements of degradation or performance
over time.
Importance measure
A measure of the relative contribution of a component’s contribution to the
overall system’s reliability. The importance measure of a component is
equivalent to the first partial derivative of the component reliability with
respect to the system reliability.
Life data analysis
The statistical analysis of failure and usage data performed in order to be able
to mathematically model the reliability and failure characteristics of a
product.
Monte Carlo simulation
A method of generating values from a known distribution for the purposes of
experimentation. This is accomplished by generating uniform random variables and
using them in an inverse reliability equation to produce failure times that
would conform to the desired input distribution.
Nonparametric analysis
A method of analysis that allows the user to characterize failure data without
assuming an underlying failure distribution. This avoids the potentially large
errors brought about by making incorrect assumptions about the distribution.
However, the confidence bounds associated with nonparametric analysis are
usually much wider than those calculated via parametric analysis. Additionally,
predictions outside the range of the observations are not possible.
Plotting paper
see Probability plotting paper
Probability plot
A type of plot that linearizes a distribution’s cdf, allowing the user to
manually plot failure time vs. estimated unreliability. Provided that the
plotted points fall on a relatively straight line (thus indicating that the
chosen distribution is a good fit), the parameter estimates can be obtained from
scales on the plot. This is a crude, time-consuming method of fitting a
distribution to failure data, but it was practically the only method available
prior to the widespread use of computers.
Probability plotting paper
A specially designed type of graph paper that allows the user to plot failure
time vs. unreliability as a linear function. Plotting paper constructions varies
from distribution to distribution. Probability plotting papers that have been
generated by ReliaSoft's software are available on the Web at http://www.weibull.com/GPaper/index.htm.
Reliability test design
The process of designing plans for reliability testing.
Reliability testing
Testing units to failure in order to obtain raw failure time data for life data
analysis.
Sequential testing
A testing methodology in which test units are tested consecutively instead of
simultaneously.
Spares provisioning
The stocking of spare units or components based on the anticipated number of
failures for a given mission or length of operation.
SPRT
SPRT stands for sequential probability ratio test. This is a type of
accept/reject sequential testing in which accept/reject boundaries are defined
by the user and units are sequentially tested until either the accept boundary
or the reject boundary have been reached and a decision is made about the
suitability of the units.
Stress-strength interference
A method by which the probability of failure of an item is calculated by
superimposing the distribution of the item’s strength with the distribution of
the stress it will encounter during normal usage.
Warranty analysis
The analysis of warranty and return data for the purpose of determining the
reliability characteristics of a product.
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